How to operate bottle unscrambler machine accurately

With the manufacturing and production of plastic bottles in the food and pharmaceutical industry increasingly fierce competition, bottle unscrambler machine is becoming more and more food, pharmaceutical plastic bottle market solid backing, so how does it play a role? The article will introduce the working process and personnel operation specifications of the bottle unscrambler machine.

Here is the content:

• The working process of bottle unscrambler machine

• How to operate bottle unscrambler machine accurately

The working process of bottle unscrambler machine

The working process of bottle unscrambler machine is generally: manually put the material into the bottle storage, the material in the bottle storage will be automatically quantified and fed to the rotary table at the set speed. The rotary table will supply the bottle according to the requirements through high-speed rotation, the web wheel will remove the non-standard bottles, and the bottle part will send the bottles supplied by the rotary table to the bottle unpacking part at a certain speed. Bottle part through the conveyor belt on both sides of the clamp bottle conveying to the working surface of the conveyor, at the same time through the bottle turning machine to sort out the bottle specification; the electronic control system carries on the real-time monitoring feedback through the sensors of each part, realizes the full automatic operation requirement, and saves the labor cost and avoids the loss caused by the human error factor greatly.

How to operate bottle unscrambler machine accurately

In order to ensure the normal and safe operation of the equipment, there are special operating procedures established for it, operators and equipment management personnel should carry out standardized operations according to this procedure. This safe operation specification is commonly used in bottle unscrambler machine, mixing machine, high speed automatic bottle unscrambler machine, etc.

(1)      First of all, check the equipment in good condition, clean, validity status identification and equipment operation record at work times. If the cleaning period has expired, clean the device according to the cleaning procedure and fill in the device status identifier.

(2)      Check the bottle bin and the tray to make sure there is no foreign matter, and move the bottle plate and tray to make sure they can work normally.

(3)      Turn on the power switch and check the touch screen and three photoelectric switches. If both are powered on, the touch screen will display the missing bottle alarm; When the electric eye is blocked by hand and the bottle is blocked, the screen shows the bottle blocking alarm, then the two photoelectric switches are in normal state.

(4)      Open the compressed air, shake the bottle bottom under the electric eye of the bottle scraper, and the device can be started normally when the compressed air is ejected.

(5)      Click the main engine to start and lift to start respectively on the touch screen to observe whether there is abnormal noise when the bottle unscrambler machine is running.

(6)      After starting the device to confirm that there is no abnormal situation, stop the device, put qualified infusion bottles upright on the bottle feeding bracket, start the device again, the bottle will pass the rotating table of the device, enter the conveyor belt, so as to start the bottle unpacking operation.

(7)      Start the machine at a low speed, and then adjust the lifting speed and de-bottling speed according to the actual production, so that the equipment speed can match the actual production speed. To prevent the occurrence of such phenomena. If such phenomenon occurs, stop the machine immediately and remove the fault before continuing to start the machine.

(8)      During the operation of the equipment, the bottles should be continuously put in, and always observe whether there are any phenomena such as pouring bottles, stuck bottles and broken bottles. If so, stop the machine immediately, and continue the production after troubleshooting.

(9)      After the end of production, stop the equipment, turn off the power, and clear the remaining materials out of the equipment.

The above is about some knowledge of  bottle unscrambler machine, if you want to know more, welcome to consult ZT-Pack, we will provide you with the most comprehensive knowledge and the best quality products.